Solvent based recycling

Recovery of individual polymer types

Solvent-based recycling makes it possible to recover recycled plastics with the properties of virgin material. The process is applicable to a wide range of mixed materials such as composites and contaminated post-consumer waste because contaminants and additives are being effectively removed from the target material. This makes our solution unique.

Solvent-based recycling is working as a multi-step process which integrates different unit operations outlined in the figure below. First, target polymers are selectively dissolved out of waste mixtures and composites. In this respect dissolution refers to a physical dissolution without a chemical interaction of the solvent with the polymer chain, which keeps intact in the course of the process. Secondly, undissolved components are mechanically separated while dissolved undesirable substances such as printing inks, additives, and pollutants are effectively separated by special purification steps on a molecular level. Finally, the purified target polymers are being separated from solvents, dried, and are now ready to be used for new production processes.

Process diagram of solvent-based recycling
© Fraunhofer IVV
Process diagram of solvent-based recycling

The solvent-based recycling process is suitable for recovering a wide range of thermoplastics waste from the packaging, construction, automotive, electrical, and textile industries, in particular polyethylene (PE), polypropylene (PP), polystyrene (PS), acrylonitrile butadiene styrene (ABS), polycarbonate, polyamides, polyester (PET, PBT), and polyvinyl chloride (PVC). Thanks to the wide applicability of solvent-based recycling, it is contributing to establishing closed-loop recycling for many different thermoplastics.

 

High-quality plastic recyclates for the automotive and packaging industry

 

Analytical methods for testing odor minimization in recyclates

 

The perfect technology combination for your waste

Would you like to know by which recycling method your feedstock generates the best output?  

Further Recycling Technologies

Pyrolysis

Solvolysis

Advanced Recycling